V51 Series Wireless Vibration and Temperature Sensors

Model:

V51 Series

Description:

Industrial condition monitoring with three-axis MEMS vibration sensing, temperature measurement and wireless reporting. The series provides vibration feature values and, where supported by the selected communication mode, waveform data for rotating machinery monitoring and fault diagnosis.

Features:

High accuracy, low power consumption, and wireless transmission are some of its advantages.

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V51 Series Wireless Vibration and Temperature Sensors


Description and Features

V51 series vibration temperature sensor is an industrial intelligent sensor integrating vibration and temperature monitoring. It uses a three-axis MEMS accelerometer to measure the temperature of the measured object while receiving the complete vibration signal. The sensor obtains the vibration characteristic parameter data and waveform data through analysis and calculation. It has the advantages of high precision, low power consumption, wireless transmission and so on. It is suitable for condition monitoring and fault diagnosis of rotating machinery.

The sensor supports periodic acquisition and low-power wake-up trigger acquisition, and supports three groups of waveform acquisition with different configurations and up to 128K points in each group (Note: Lora supports waveform data once a day (8192 sampling points), and lorawan does not support waveform data). Combined with efficient compression algorithm and retransmission mechanism, it realizes low-power and high reliable wireless transmission of waveform data, ensuring data integrity and energy efficiency balance.

The sensor transmits the vibration characteristic parameter data and waveform data to the cloud platform through wireless communication. Users can remotely monitor the healthy operation of the equipment, ensure the safe operation of the equipment, and reduce the operation and maintenance cost without the need for on-site operation and maintenance of the operator.

Product capabilities

Parameter Specification
Measurement Three-axis acceleration and object temperature; vibration features, FFT outputs and waveform acquisition.
Wireless options Bluetooth 5.0, LoRa or 4G Cat.1; select one model.
Power Replaceable 6,500 mAh battery; stated operating life of 2-10 years. Microwatt-level low-power operation is claimed by the manufacturer.
Acquisition Scheduled acquisition or low-power vibration-triggered wake-up; remotely configurable parameters.
Industrial protection IP67 enclosure; stainless steel and weather-resistant engineering plastic; Ex ia IIC T4 Ga marking as published.
Monitoring Cloud display, remote configuration, diagnostic results and automatic alerts; private-cloud upload available on request.

Model selection

Attribute V51-B V51-L V51-G
Radio Bluetooth 5.0 LoRa Not specified
Network equipment GW-B gateway; optional R20 repeater GW-L gateway IoT data SIM
Waveform support 10-20,000 ms records 8,192-point upload per day 10-20,000 ms records
V51 Series Wireless Vibration and Temperature Sensors

Measurement specifications

Parameter Specification
Accelerometer type Three-axis MEMS
Acceleration range ±16 g
Z-axis frequency response 10 Hz-2 kHz (±5%); 0 Hz-6 kHz (±3 dB)
X and Y frequency response 0 Hz-5 kHz
Velocity range 200 mm/s at 80 Hz
Acceleration resolution 16 bit
Acceleration sampling rate 0.4-26.67k, as published; unit not stated. See specification notes.
Acceleration sensitivity 0.5 mg/LSB
Temperature drift 1%/°C
Nonlinearity 2%
Noise density 75 µg/√Hz
Temperature range -40 to +85 °C
Temperature accuracy ±1 °C
Velocity RMS frequency range 10 Hz-1 kHz
Displacement peak-to-peak frequency range 10 Hz-1 kHz; low band: 10-200 Hz; high band: 200 Hz-1 kHz
Acceleration envelope At 25.6, 26.67, 51.2 or 64 kS/s: 500 Hz-10 kHz (SKF ENV3). At other sample rates: 500 Hz high-pass filter.
Acceleration FFT 2,048 lines; base frequency and amplitudes at 1×, 2×, 3× and 0.5×.

Reported vibration features

Parameter Specification
Frequency and amplitudes Frequency; acceleration peak; acceleration RMS; velocity RMS; displacement peak-to-peak; acceleration envelope; 1×, 2×, 3× and 0.5× amplitudes.
Statistical indicators Skewness; skewness index; clearance factor; crest factor; kurtosis; kurtosis index; impulse factor; variance; spectral variance; spectral mean; spectral RMS.
Orientation Tilt angle; roll angle; pitch angle.

RMS = root mean square. LSB = least significant bit. g = standard gravitational acceleration; mg and µg are milli-g and micro-g.

Acquisition and data handling

Parameter Specification
Feature calculation record length 1k, 2k or 4k sample points; configurable.
Acquisition trigger Low-power vibration wake-up trigger or scheduled collection.
Scheduled intervals 1, 2, 5, 10, 15, 20, 30, 60 or 120 minutes; configurable.
Waveform configurations Three independently configured acquisition groups; up to 128k points per group, subject to communication-mode limitations.
Waveform record duration 10-20,000 ms for Bluetooth or 4G Cat.1.
LoRa waveform limit One waveform upload per day, containing 8,192 sample points.
LoRaWAN waveform limit Waveform data not supported.
Waveform transfer Compression and retransmission for low-power wireless delivery and data integrity.
Local storage 64 MB
Adjustable settings Measurement range, sampling rate, point count and sampling interval.

Power and environmental specifications

Parameter Specification
Battery ER26500M lithium thionyl chloride battery; 6,500 mAh; replaceable.
Published battery life 2-10 years; operating conditions for this figure are not stated.
Weight 211 g
Operating temperature -40 to +85 °C
Operating humidity 10-90% RH
Housing Stainless steel and weather-resistant engineering plastic.
Ingress protection IP67
Explosion-protection marking Ex ia IIC T4 Ga (source capitalization: EX ia IIC T4 Ga).
Mounting M6 threaded fastening, adhesive bonding or optional magnetic mounting.

Cloud platform and software

The Qingcheng IoT Cloud Platform provides data display and queries, remote configuration, monitoring and alarm notifications. The same companion software applies to all three sensor models.

  • Remote configuration and maintenance

    Feature acquisition: acquisition interval and delay, displacement filter mode, principal vibration frequency, measurement range, sample rate and point count.

    Feature acquisition: acquisition interval and delay, waveform measurement range, sample rate and acquisition duration. Waveform functions remain subject to model limitations.

    Firmware: remote firmware updates are supported.

  • Data access and alarms

    The platform displays the reported vibration features listed in this datasheet. Data can be downloaded in CSV format. Threshold exceedances trigger maintenance alerts by SMS and email. Upload to a customer-designated private cloud is available on request.

    Platform address: http://cloud.ae-ndt.com

  • Mobile inspection

    TBluetooth 5.0 direct phone connectivity is described for on-site inspection. The mobile inspection app is explicitly marked as under development on the product page.

Installation

The sensor is battery powered and requires no sensor power or signal cabling. The installation described on the page consists of the following steps:

1. Remove protective paint from the measurement surface by grinding.

2. Apply coupling agent.

3. Secure the sensor using the M6 thread, adhesive bonding or optional magnetic mounting.

4. For Bluetooth and LoRa installations, place the gateway in the designated equipment enclosure at the installation site. The 4G configuration does not require this gateway.

System configurations

Parameter Specification
V51-G V51-G sensor and IoT data SIM. A SIM is not included with standard shipment; arrange it in advance if required.
V51-L V51-L sensor with a GW-L LoRa gateway for network operation.
V51-B V51-B sensor with a GW-B Bluetooth gateway. R20 repeater available as an option and not included with standard shipment; arrange it in advance if required.
R20 link distances R20 to GW-B: 600 m. R20 to V51-B: 300 m, as listed in the configuration section.
Companion software Qingcheng IoT Cloud Platform; mobile inspection app under development.

Further Information

V51_Series_Datasheet.pdf


High accuracy, low power consumption, and wireless transmission are some of its advantages.

Contact

Hotline:+86-20-32290092Cel:+86 19128609186WeChat/Whatsapp:+86 19128609186Email: sales2@ae-ndt.comSkype:jessicajia

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